Cyber-Weld System 100
Cyber-Weld System 100 Specification
• Fanuc, 6 Axis Robot
• (Used Warrantied)
• Binzel 500A Air cooled torch
• Binzel Torch Cleaning Station
• Kemppi Kemp Arc 500A Integrated inverter weld set
• Kemppi 4 Wheel Metal Roller Feeder
• 5m Interconnect
• 300kg / Side Turntable
• Single lift common base cell including fork pockets
Examples of Our Work
Coated Materials
Hard Facing
Overhead Weld
Productivity Increase
When costs are analysed for robotic welding versus manual welding the results are clearly in favour of the robot, as show in the example.
• Manual Welder is around 35k PA - With overhead, holiday and sick pay - Single shift.
• Average Himan 'Arc On' time is 25%
Compare this with the figures for robotic welding:
• Average robot 'Arc On' time is 75% therefore 3 time the output of a manual welder.
• This results in an increase in production of 200%
• Operator costs P/A based on £17.5k
• Produces a payback of less than 12 months.
There are additional benefits, over and above the cost savings and increased productivity. Robots provide much greater levels of consistency improving quality and confidence in the finished product.
Increased Productivity Generates Payback in Less Than 12 Months
Automated MAG Welding
Our Robotic Welding Services
Cyber TIG
High definition TIG Welding system designed and built Cyber-weld.
High Definition Plasma
A simple to set up and cost effective alternative to laser cutting.
MAG Welding
See our robotic MAG welding system in action producing Jaguar car assemblies.
“Cyber-Weld are an excellent integrator of our robotic welding plant. We would recommend their services to the manufacturing industry.”
Kemppi
UK
"Cyber-Weld are very supportive of our hinge manufacturing process. They even travelled to China to oversee the transfer of the manufacturing facility."
Colecraft Ltd
UK
"The new cell is a state-of-the-art robot welding cell complete with a range of technologies that will ensure the highest levels of productivity allied to guaranteed weld quality on safety critical components."
Sertec Group
UK