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New Product from CyberWeld!
With TIP/TIG, an increase in weldspeed and quality can be attained, the simple way.
Low Cost, High Performance!
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TIP/TIG - A Stable and Controllable Dynamic Process
The steady forward motion of the welding wire feed is super-imposed by a secondary linear forward/backward motion of the wire feeder unit.
The superposition of both movements provides kinematic energy into the weld puddle.
The dynamic effects produce a very stable and controllable welding process.
The wire feed speed, as well as the oscillating movement, are continuously adjustable and can be independently controlled.
Processes include:
TIG (GTAW) AC/DC, TIG (GTAW) DC+, Plasma, & Laser.
Weldable Materials:
Mild steel, stainless steel, other high-alloyed steels, aluminium and aluminium alloys, other light and non-ferrous metals, titanium, zinc-plated materials, and even coated materials.
Applications: Industrial to Heavy-Industrial
Food, meat, chemical, refinery, pipelines & offshore industry, tank & vessel fabrication, precision metal fabrication, shipyards, defence technology, aerospace, automotive industry, bicycle manufacturing, automation technology.
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TIP/TIG saves costs and enables users to weld better, faster and easier. Excellent quality is guaranteed and its the most economical form of TIG welding...anywhere in the world!
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Advantages of TIP/TIG Welding, with Cold- or Hot-Wire Feed
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TIG welding of the highest quality, with very economical technology. |
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Speed almost that of MIG-Pulse, and suitable for all materials. |
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Excellent metallurgical and mechanical properties with all materials. |
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Low heat input, reduced distortion, limited or no weld dressing needed, significant cost savings. |
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High deposition rate in all positions, without changes of parameters, and with superb weld quality. |
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Reduced physical and mental exertion for the welder due to single-hand operation. |
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Welder can use both hands to stabilize welding gun. |
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Automated weld operation can be achieved with low-cost investment, with excellent results in production output and quality. |
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TIP/TIG welding with cold or hot wire feed -for manual welding operation, robotic welding systems, or special purpose machines |
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TIP/TIG brazing is almost as fast as MIG brazing, but without the spatter. |
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TIP/TIG twin dramatically increases output at little additional cost. |
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Welding often needs less preparation than other techniques, saving time and cost. |
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Minimal fume generation, beneficial to both operators and the environment. |
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Operating voltage at 28V enhances operator safety. |
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Approximately 480 TIP/TIG units are currently in operation worldwide - saving costs with high-quality performance day by day.
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Screw System
Material: Inconel-625
Welding Wire: Inconel-625, 1.2mm
Shielding Gases: Argon (99.99%)
Welding Positions: PA
Cost Reduction: 50%
Remarks: Highest quality, very fast, 100% free of pores
Calculation Data:
- All Passes @ Current = 290A, Wire Speed = 85 LED, Dep Rate = 1.5kg/h
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Shipyard Stettin
Materials: Duplex 1.4462 & E36
Welding Wire: W Nr 1.4462 Duplex 1.2mm
Shielding Gases: Argon (99.99%)
Welding Positions: PC, PE, PF
Cost Reduction: 50%+
Remarks: Highest quality, excellent mechanical properties, highest x-ray quality,
very small heat input with lowest distortion, 100% free or pores
Calculation Data:
- Root Pass @ Current = 200-220A, Wire Speed = 110LED, Dep Rate = 1.95kg/h,
Welding Speed = 30cm/min
- Filler Pass @ Current = 220-240A, Wire Speed = 120LED, Dep Rate = 2kg/h,
Welding Speed = 30cm/min
- Cap Pass @ Current = 220-240A, Wire Speed = 120LED, Dep Rate = 2kg/h,
Welding Speed = 30cm/min
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Hastelloy Screw
Materials: Hastelloy C22
Welding Wire: Hastelloy C22
Welding Positions: PA
Cost Reduction: 60%+
Remarks: Highest quality, 100% free or pores, full penetration weld
Calculation Data:
- Pass 1 @ Current = 260-270A, Wire Speed = 70-75LED, Dep Rate = 1.1kg/h,
Welding Speed = 30cm/min
- Pass 2 @ Current = 270-290A, Wire Speed = 90-100LED, Dep Rate = 1.3kg/h,
Welding Speed = 30cm/min
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Tube to Tubesheet, Heat Exchanger
Material: 1.4571, Tube 18*1mm
Welding Wire: 1.4430, 0.8mm diameter
Welding Positions: PC
Cost Reduction: 50%+
Remarks: Highest quality, 100% free of pores
Calculation Data:
- 2 Passes @ Current = 128A, Wire Speed = 30m/min, Welding Time = 15s,
Welding Speed = 22cm/min
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Duplex Screw
Materials: Duplex 1.4462
Welding Wire: Duplex 1.4462
Welding Positions: PA
Cost Reduction: 60%+
Remarks: Highest quality, 100% free or pores
Calculation Data:
- Pass 1 @ Current = 280-300A, Wire Speed = 80-90LED, Dep Rate = 1.3kg/h,
Welding Speed = 30cm/min
- Pass 2 @ Current = 290-310A, Wire Speed = 120LED, Dep Rate = 1.5kg/h,
Welding Speed = 30cm/min
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Automotive/Motorbike Exhaust
Materials: 1.4301 & 1.5415
Welding Wire: W Nr 1.4370 (ER307), 0.8mm diameter
Shielding Gases: Argon (99.99%)
Welding Positions: PB
Cost Reduction: 50%+
Remarks: Highest quality, excellent mechanical properties, no splatter,
very small heat input with lowest distortion, 100% free of pores
Calculation Data:
- Auto Pass @ Current = 170A, Wire Speed = 1.4m/min, Dep Rate = 0.34kg/h,
Welding Speed = 50cm/min
- Moto Pass @ Current = 220A, Wire Speed = 3.2m/min, Dep Rate = 0.76kg/h,
Welding Speed = 50cm/min
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Cutting Tool Repair
Materials: Aluminium F-48
Filler Metal: 3.3546, 1.2mm diameter
Shielding Gases: Argon (99.99%)
Welding Positions: PA
Cost Reduction: 50%+
Remarks: High quality, 100% free or pores, high welding speed, low heat input
Calculation Data:
- All Passes @ Current = 230-250A, Wire Speed = 90-100LED, Welding Speed = 35cm/min
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