KSR Automotive
November 2004 saw CyberWeld's installation of a new Advanced Weld-Quality Monitor, fitted to a number of robots and lathes at KSR Automotive. Our Monitor solution is a Real-Time Fault-Detection System For Automated Welding, it analyses weld quality continuously. Features include the ability to signal a welding problem instantly to the field, so no more bad parts; BUS-based analysis of voltage, current, wire-feed speed, gas, travel speed, and time; and an operator display showing quality and total up-time. Some reports are included to the right, sample spreadsheets generated from the actual system in place at KSR.

The CyberWeld Monitor includes:

• All self-contained monitoring software.
• Desktop PC based in your office, reports and remote access available as standard via Internet.
• A high-speed BUS card.
• Field-based I/O with total integration to the field equipment performed by CyberWeld.
• CyberWeld's high-speed field signal processing board fully calibrated per node (patent pending).
• Integration to your factory server and LAN network.
• Spreadsheet based enviroment for easy setup and cross-referencing.
• A build designed for harsh industrial environments.
• UK-based technical support for all integration.
• Our in-depth knowledge and lengthy experience of welding systems.
• Ability to record data and send to TWI for analysis.

Toolspec Manufacturing Co Ltd
CyberWeld were responsible for the supply and installation of a used TIG welding system at Toolspec in Luton. The system applies re-enforcing welds to a major producer of off-road vehicles, and is an integeral part of the production process, ensuring these vehicles maintain their excellent reputation for off-road capability.

GuangDong Xinhui CIMC Special Transportation Co Ltd
In October of 2004 CyberWeld was asked to support a local UK company in its endeavours to move container hinge production to China. The choosen company in China was CIMC in the GuangDong province. Well, what could we say? So off we went! CIMC produce 25% of the World's containers and are rapidly expanding, they needed expertise to ensure consistancy and quality of production. To date, CyberWeld has helped to produce over 10,000 hinges in the UK and China. We are pleased to be a partner with such a successful company as CIMC.

General Motors - Vauxhall
This is a six-robot Mig-welding brazing line recently installed at General Motors, Ellesmere Port. All robots were fitted with 3D laser-visioning systems, so that wherever the car is the robot knows where its going. System design, all line programming and interfacing with the vision system was performed and installed by CyberWeld. Benefits are higher quality brazing, more up-time and live production data feedback. CyberWeld have many years experience in production vision systems.

Bill Bennett Engineering
A manipulator cell 'monoblock' was installed at a manufacturing company, who build agricultural attachments using heavy guage mild steel. Welding was in pulse synegic using a Kemppi 500A Pro Robotic System with water cooling. The monoblock has 8-axis control with 'touch-sensing' and 'through arc-seam tracking', TS and TAST in the trade.
A promotional film can also be seen in the 'Videos' section.

Nissan Motors Great Britain
CyberWeld are responsible for the maintenance and servicing of 137 Nachi Robots installed within the Sunderland production factory of Nissan GB.